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Services - Shot Peening
Elgamec has many years experience in the world of shot peening. All
our processes are carried out by hand, which provides the same high
standard of process and finish each time.
Shot peening is a controlled process used to increase the fatigue life
of components and fabrication.
The process of shot peening creates a compressive surface layer that
extends into the material and has the effect of reducing any
subsequent tensile fatigue loads. It is used as a final process post
heat treatment and post final machining except in special cases.
We can shot peen a range of components from small milled or turned
parts to large fabrications and castings, from one off to multiple
batches.
If you have a specific requirement or application then contact us and
we will be happy to help. We pride ourselves on quality of service and
quick turnaround. All our work is returned with a certificate of
conformity.
What is shot peening?
Shot peening is a cold working process in which small spherical
media called shot bombard the surface of a part. During the shot
peening process, each piece of shot that strikes the material acts as
a tiny peening hammer, imparting to the surface a small indentation or
dimple. To create the dimple, the surface of the material must yield
in tension. Below the surface, the material tries to restore its
original shape, thereby producing below the dimple, a hemisphere of
cold-worked material highly stressed in compression.
Nearly all fatigue and stress corrosion failures originate at the
surface of a part, but cracks will not initiate or propagate in a
compressively stressed zone. Because the overlapping dimples from shot
peening create a uniform layer of compressive stress at metal
surfaces, shot peening provides considerable increases in part life.
Compressive stresses are beneficial in increasing resistance to
fatigue failures, corrosion fatigue, stress corrosion cracking,
hydrogen assisted cracking, fretting, galling and erosion caused by
cavitation.
In most modes of long-term failure, the common denominator is
tensile stress. Tensile stresses attempt to stretch or pull the
surface apart and may eventually lead to crack initiation. Because
crack growth is slowed significantly in a compressive layer,
increasing the depth of this layer increases crack resistance. Shot
peening is the most economical and practical method of ensuring
surface residual compressive stresses.
If you would like to view some examples of our work, please visit
our Examples page,
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